{"id":2206,"date":"2026-01-05T02:16:05","date_gmt":"2026-01-05T02:16:05","guid":{"rendered":"https:\/\/www.oem-silicone.com\/?p=2206"},"modified":"2026-01-05T08:40:25","modified_gmt":"2026-01-05T08:40:25","slug":"guijiaozhipindayangdaoliangchanruhesuoduanzhouqicongtuzhiyou","status":"publish","type":"post","link":"https:\/\/www.oem-silicone.com\/en\/news\/2206\/","title":{"rendered":"How to shorten the cycle time from silicone product sampling to mass production? Suggestions from drawing optimization to process validation"},"content":{"rendered":"<h2 class=\"wp-block-heading\">Shorten the cycle time from prototype to mass production: the key is \"less rework, less change\".<\/h2>\n\n\n\n<p>Many projects are slow, not because the factory is slow to do the work, but because of repeated revisions during the mold opening, proofing, and confirmation phases. Here's a set of executable methods for you to help compress the cycle down.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">1) Make the need clear once (avoid double checking)<\/h2>\n\n\n\n<p>It is recommended that this be provided as a one-off at the enquiry\/proofing stage:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>3D + 2D drawings<\/li>\n\n\n\n<li>Critical dimensions and tolerances (CTQ)<\/li>\n\n\n\n<li>Operating environment: temperature, medium, outdoor or not<\/li>\n\n\n\n<li>Performance objectives: sealing\/resilience\/abrasion resistance\/flame retardancy (as required)<\/li>\n\n\n\n<li>Appearance requirements: color, permissible range of parting line, height of burrs<\/li>\n\n\n\n<li>Projected usage and target delivery time<\/li>\n<\/ul>\n\n\n\n<h2 class=\"wp-block-heading\">2\uff09Do DFM (manufacturability review) before molding.<\/h2>\n\n\n\n<p>DFM can detect it in advance:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Insufficient slanting of the extracted mold<\/li>\n\n\n\n<li>Thin edges\/sharp corners\/deep cavities lead to risk of glue shortage and tearing<\/li>\n\n\n\n<li>Parting line location affects appearance or sealing<\/li>\n\n\n\n<li>Under or over compression of grooves<\/li>\n<\/ul>\n\n\n\n<h2 class=\"wp-block-heading\">3) Proofing should be done \"with acceptance criteria\".<\/h2>\n\n\n\n<p>Proof acceptance recommendations are included at a minimum:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Measurement of critical dimensions (specify gauges and methods)<\/li>\n\n\n\n<li>Assembly verification (assembly force, scratching, positioning)<\/li>\n\n\n\n<li>Functional verification (waterproofing\/airtightness\/resilience, etc.)<\/li>\n\n\n\n<li>Appearance confirmation (burrs, parting lines, color difference)<\/li>\n<\/ul>\n\n\n\n<p><aside> \u2705<\/p>\n\n\n\n<p>If the acceptance criteria are not clear, the sample confirmation will become a \"feel right\", and the subsequent mass production is more likely to turn over.<\/p>\n\n\n\n<p><\/aside><\/p>\n\n\n\n<h2 class=\"wp-block-heading\">4) Replacing \"direct mass production\" with \"small batch pilot production\"<\/h2>\n\n\n\n<p>The value of small pilot production:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Verify yield and appearance consistency<\/li>\n\n\n\n<li>Locked process parameters<\/li>\n\n\n\n<li>Identify hidden problems with assembly beats<\/li>\n<\/ul>\n\n\n\n<h2 class=\"wp-block-heading\">5) Putting change management in place<\/h2>\n\n\n\n<p>Any changes may reset the cycle:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Change of dimensions, tolerances<\/li>\n\n\n\n<li>Change of material\/hardness<\/li>\n\n\n\n<li>Change of color or surface process<\/li>\n<\/ul>\n\n\n\n<p>Recommendation: Minimize changes after confirmation, and record version number and reason for necessary changes.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">6) Create reusable information packages<\/h2>\n\n\n\n<p>Solidify these few pieces of information and subsequent projects will go faster and faster:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Requirement templates<\/li>\n\n\n\n<li>DFM checklist<\/li>\n\n\n\n<li>Proofing acceptance checklist<\/li>\n\n\n\n<li>Small batch pilot production validation checklist<\/li>\n<\/ul>\n\n\n\n<p><\/p>","protected":false},"excerpt":{"rendered":"<p>\u7f29\u77ed\u6253\u6837\u5230\u91cf\u4ea7\u5468\u671f\uff1a\u5173\u952e\u5728\u201c\u5c11\u8fd4\u5de5\u3001\u5c11\u53d8\u66f4\u201d \u5f88\u591a\u9879\u76ee\u6162\uff0c\u4e0d\u662f\u56e0\u4e3a\u5de5\u5382\u505a\u5f97\u6162\uff0c\u800c\u662f\u56e0\u4e3a\u5728\u5f00\u6a21\u3001\u6253\u6837\u3001\u786e\u8ba4\u9636\u6bb5\u53cd 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